Re: 4l80e help
Even if you put a new respline output shaft in the 80e it would twist in a short period of time. Most likely the 1st good boost launch!
If you decide to change the output shaft on the 80e you would want to go with a shorten by a 1 1/2" stock 80e output shaft (which are hardened) 32 spline and get a 32 spline input shaft for your transfer case.
As far as the billet 80e input shaft goes I would change it to one if you decide to change the output shaft on the 80e. I ran a stock input shaft for several years with zero problems. My truck was making 320 HP to wheels and 500 tq to the wheels at the time.(
Dyno graph)
I would guess it had a couple hundred boost launches on it with no issues. At the end of 2009 I had some trans/converter issues and had the trans updated/freshend and installed a good billet input shaft at that time.
If it was my truck I would install the trans as is. If either the input shaft or output shaft breaks they will not damage any other parts of the trans or transfer case.:2cents: