Rebuilding a 4l80e

Flys007

Dirtiest truck in Vegas
I'm in the process of ordering parts to rebuild my early nineties 4l80e. So far I am getting:

TRANSGO 4L80E HD2 TRANSMISSION SHIFT KIT
OVERHAUL REBUILD KIT
New TCC Solenoid
NEW OEM 1-2 & 2-3 SHIFT SOLENOID

What else am I missing? Any other suggestions? Anyone have all this stuff as a kit before I order everything separate?
 

ziembic

Donating Member
Re: Rebuilding a 4l80e

I have been doing some research on this very question. A built lsx can range from 400 HP to 1800 HP. This swing would can effect the answer to your question. little more info like 1 turbo or two, and what size they are would be pretty helpful. People have gone a long way on just swapping out the shaft on a junkyard trans. Others swear by all sorts of billet internals.
 

92TYPHOON937

Active member
Re: Rebuilding a 4l80e

very interested in this i just got my input shaft for the trans fercase to go to the 4l80 so im getting there
 

Smkur50

SYTY Fleet owner
Re: Rebuilding a 4l80e

subscribed

a "built' Lsx motor should make at least 500-550 flywheel hp without forced induction. Alot of completely stock LS1 motors are close to 400hp.

Subscribed!
 

jpalmer

New member
Re: Rebuilding a 4l80e

Na, juice, boost? "built" should mean 600+ pony and boost or juice should mean 700 and up. If your staying under 750 i think you will be ok, but i am no trans builder. If your keeping your awd in tact, and placing sticky rubber underneath her, your going to strain it pretty well. I would run a large trans cooler, or two. I am running two big ones.
 

Norm

Donating Member
Re: Rebuilding a 4l80e

While you have the tranny apart,get the shift shaft shortened.
 

Flys007

Dirtiest truck in Vegas
Re: Rebuilding a 4l80e

So I finally got around to disassembling the trans, and i have to say it is one of the most simple transmissions I have ever been around. For anyone thinking of rebuilding one, it seems pretty basic.

I also decided to order a set of Torlon check balls as the steel one tend to beat up the valve body over time.

No real reason for me to post any pics yet, as there are plenty of other really good threads floating around on the web.

I'll share the ones that I have found.

http://www.performancetrucks.net/forums/gm-drivetrain-suspension-22/4l80e-rebuild-thread-396429/

http://www.nastyz28.com/forum/showthread.php?t=189539

http://helpwrench.com/forums/showthread.php?210-GM-4L80E-4L80-E-Transmission-rebuild-guide-amp-pictures-1
 

JSM

Active member
Re: Rebuilding a 4l80e

If built is 600+ HP i would suggest at a minimum a billet input shaft, and billet drum. The stock drum is steel and can explode with high horsepower. When that happens it goes through the case, floor, and probably your legs/feet.

IM000289.jpg


2010ETownFlameOut002.jpg


I had a billet aluminum one installed in my 4l80e for the safety reasons. A side benefit is less rotating mass, so you do pick up some ET's.
 

Try Me

New member
Re: Rebuilding a 4l80e

I just had my 80e out and apart. Its just a stock rebuild with a swapped output shaft. Its holding up fine to the power and the beating. A stock 4l80e just gets comfortable around 800hp.
 

Try Me

New member
Re: Rebuilding a 4l80e

While you have the tranny apart,get the shift shaft shortened.
Just buy one for an earlier 80e they are already short cause they dont have the switches mounted to the side.

And Jeff, that doesnt look like an 80e in the pic, looks like a 65e, which do blow apart the cheesy stamped steel basket.
 

eviltwin

"junkyard syclone"
Re: Rebuilding a 4l80e

A stock 4l80e just gets comfortable around 800hp.

Just because some have lasted to the power, doesn't mean they all will. Saying lines like that will cost people parts, time, and money. There will be 100 times more people that have lost trannys at that power than have survived. If they lasted that long stock, then there wouldn't be an aftermarket like there is for them.
 

Try Me

New member
Re: Rebuilding a 4l80e

Just because some have lasted to the power, doesn't mean they all will. Saying lines like that will cost people parts, time, and money. There will be 100 times more people that have lost trannys at that power than have survived. If they lasted that long stock, then there wouldn't be an aftermarket like there is for them.
How is that? If you make that much power that you start slipping bad, put upgraded clutches in it. If you shear off an input shaft, put a good one in it. They are proven to stand up, not just one or two. Sure if you have all that money laying around and want all the extra insurance thats fine. Just because it has aftermarket parts in it doesnt mean it may not break just the same as a stock one. Parts fail, thats racing. Saying lines like that saves people money and time that they would otherwise waste out of fear.

I had mine openend up because of a stuck pressure regulator valve in the pump. I wanted to see how everything was holding up in there and couldnt believe just how good it was. The clutches show minimal wear, all the hard parts look good as new, etc. That trans went in the truck in 2005, its been 15-20,000 miles on the street, never getting driven without running it hard. Its been down the track a bunch of times and from all that abuse it looked better inside than I could have hoped. That says something for how good they hold up.

There is an aftermarket for them because they are so popular. They hold so much power, they have overdrive, and have lock up converter capability. They are a dream come true for guys who actually make a lot of horsepower and still drive it out on the street. If you made aftermarket transmission parts you would obviously want to make parts for a popular transmission so you can sell lots of your parts and make lots of money.
 
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