Here is a shot of the truck now:
What you see here is where we looked at all the possibilities for future rust areas. Truck was stripped down, undercoated in those areas and painted if necessary; Mostly areas hidden by cladding. We also concluded the truck built before this one was red in color. We could see a pink/purpleish hue on the front of the truck which gradually faded to white towards the rear. After some research, GM does NOT purge the paint guns during a color change. woohoo for me :roll:
Three coats of PPG "DCC Concept" Paint fixed that problem. The above shot is before we buffed it for the 1st time. No clear, as it tends to yellow over time.
Thought about sound deadener for the roof, but all we really wanted to achieve was to cut down on condensation possibilities so we went with a super light weight material that gave us what we needed.
This material is aluminum coated and we've concluded it will cut down noise as well. Sure enough, driving it today eliminated the rattle that was haunting me for some time
I'll be working on a chronological gallery, so you guys can see the entire build from start to finish. I'm still waiting for some Photo CDs to get done, showing the truck in "panoramic roof" stage.
...More to come