We need a gas tank engineer

TYTILIDIE

METH HEAD
Ever notice we have some of the most knowledgeable people here? We have engine geniuses, transmission experts, rear end gurus, turbo nuts, tuning gods.................But we don't have any one on here who KNOWS about gas tanks. I searched the internet today for some answers to my questions and I am finding out fast that the average car crowd knows little about gas tanks.

Whats the first thing most of us do when we start modding our trucks? We toss our ABS, get EGR delete kits and throw out that stinky old evap canister. I don't know about you guys but my truck reeks of fuel sometimes and sometimes the fuel will actually push out of the gas cap. I tried initially (years ago) to run the line that went to the evap unit to open air. The smell was unbearable. So the next time I had the tank out, I capped it off at the sending unit. Well guess what, I STILL had fuel pushing out of the gas cap.

Now that I have a sumped tank and external pump, I for some reason thought these issues would go away, they didn't. I had a leak in my tank last week and got it fixed this weekend. I put some fuel in the tank, sealed it all up and pressurized it. No leaks. After a few minutes, I grabbed some windex and sprayed around me plugs to see if they were leaking. Only thing leaking air was the sending unit o-ring.

Well I went ahead and put the tank back in. I am still buying a new tank and sump and am going to have it put together right so I never a leak again. It struck my curiosity to what other people do with their tanks in these situations. So I ventured on the interwebz and did some searching. Turns out, there is very little information on this, especially from people that actually KNOW about gas tank "science". After doing some good reading, I am finding some people claim that when you ditch the evap system, it is to be replaced with vent. These guys were using what they called roll-over vents or check valves. From what I could read, it was being used mainly as a way to get the vent out of the tank so to speak. They would then run a hose to a breather/filter to the inside of the gas tank door.

I read some other stuff saying that basically, your "vent" has to be the same diameter as your fuel line to your pump. Return line was not mentioned though. The thought behind this was that as your pump is pumping, you are consuming XX amount of fuel. For every XX amount of fuel you consume, it is replaced with the amount of air via the GAS CAP. This I thought was interesting. I always thought the gas cap was the vent? I mean after all, I always get fuel all over the side of my truck from it. So basically, these guys were saying if your vent is too small, the nature of your pump, line set up is moving more than the vent can disperse.

So for your experience, what do you guys think about these theories? I am going to order my new tank this week and am not sure if I should order one of these vents. It involves drilling a hole and installing it as a bulkhead fitting. That's a lot to swallow, drilling a hole in a new tank for something that might not even work or leave with the same problem I already have. So is there anyone here who KNOWS fact for fact what needs to be done?

Sorry for the long post, I thought it might spark some good interest and good a good thread going and maybe attract a gas tank scientist:lol:
 

mattw

Active member
Re: We need a gas tank engineer

I've never ditched my charcoal canister and I've never had a gas smell... Why not put it back?
 

Daryl H

Donating Member
Re: We need a gas tank engineer

I used a vacuum check valve to pressurize the tank when tank gets hot and draws air in when the tank empties of gasoline.

I have a shutoff valve to drain the air pressure off prior to removing the gas cap.
It takes about three second for the pressure to drop off.
 

qbnkiller

Conflaguration Specialist
Re: We need a gas tank engineer

I had a vapor lock issue 4 years ago. Since then, I installed the rollover vent in my tank and have had no issue since.
 

wildphil

I Love My Ty's
Re: We need a gas tank engineer

The older cars like my 69 Camaro did vent through the cap. I didn't like that because sometimes it would leak gas out. The newer vehicles have a sealed gas cap and have a hose from the tank for a vent(at least the ones I have looked at). The ones that I have noticed have a short piece of hose with a plastic piece at the end. I am guessing what the plastic piece is. But I would say it is a one way valve. I am thinking gas is pushing out your gas cap because you capped off your vent.
 

sytyguy

Moderated User
Re: We need a gas tank engineer

EGR Removal: EGR introduces exhaust gases into the intake stream, resulting in raised intake temperatures (about 80-100 degF above ambient). Removal of EGR (both physically and through the binary code of the EPROM) ensures that the intake stream stays as cool as possible after the Intercooler. As you know, high intake temperatures can invite preignition, which is the killer of performance and engine bearings.

ABS Removal: Our (now 21 year old) ABS systems have a tendency to fail under strenuous load (emergency stopping, racing, etc...) and can cause the pedal to fall to the floor and the control module to allow a reduction in pressure. This can contribute to reduced pedal feel, extended braking distances, and ultimately, a possible collision. Removal of the unit (and subsequent replacement with hard or braided lines) gives the driver peace of mind, fewer components to fail/interact with braking, better pedal feel, and often, better braking performance. The tradeoff? ABS assistant/interaction....which, is a worthwhile tradeoff, even when the ABS works.
 

Ty 1885

Member
Re: We need a gas tank engineer

This is what i did;

I removed the canister and lines, also pluged the bottom of TB. Installed a 3/8 fuel line to the tank vent, ran it UP the filler neck to the plastic piece that holds the filler neck and cap, i drilled a hole at about 1 oclock position in the plastic, installed a 90 degree brass fitting thru the plastic, connected the 3/8 hose on the bottom, and on top i simply screw on a brass cap when not in use.
This way no fumes get out when i'm not using it, and i dont smell any fumes while in use. No leaks when full!

WORKS GREAT! Just DONT forget to remove the cap before use!
 

warmpancakes

New member
Re: We need a gas tank engineer

egr is designed to lower nox reading buy introducing a inert gas into the combustion process to slow down the burn for a more complete burn if you remove the egr from the system you "create" room for more fuel air mixture
 

sytyguy

Moderated User
Re: We need a gas tank engineer

Actually EGR reduces combustion heat by leaps and bounds. Anyone that tests emissions like we do in our shop well knows the advantage of EGR. And when you are in the pedal it does not work any way. So people that do not understand the cooling effect of an inert gas introduced in the intake system should research it further. Anyone that has ever bypassed an EGR and experienced Ping can verify that. The EGR has extremely little effect on an engines performance if disabled. As far as disconnecting a vapor canister why would one do that if it richens up you mixture. As far as the ABS i agree with that to some extent. But as in any early stage of development the ABS system was a little sketchy. But something is better than nothing. Also just for the record i removed mine as well. But my street S10 has the system installed and operational. Once again better research the EGR system to further understand it and what it does.
You're looking at it from a "while active" standpoint. We're not. When you're going down the road at 60 mph for a few minutes, you've given the EGR an opportunity to heatsoak the intake. Now, when you need to accelerate, you're dealing with air that is going through this heatsoaked intake "blanket" and wind up fighting with higher intake temps. Removal of the EGR ensures that you have as little heatsoak as possible (post-IC) to fight against. In addition to that, you have more A/F room in the chamber (as Ken mentioned), and you have greater tuning clarity with one less variable to contend with.

Something is better than nothing? Are you nuts? I'll take nothing over a "something" that might fail at anytime.....or work......or fail.....or.....

Tell ya what, you keep your EGR & put your ABS back on and outperform us all. :roll:
 

sytyguy

Moderated User
Re: We need a gas tank engineer

Fine....your run an EGR valve. I too have done testing for the last 12 years on these trucks, and the fact is that it affects performance (under the aforementioned conditions) negatively. I have recorded DM runs, observed IATs and KR, removed EGR, rerun under same conditions (same day/temp/drive), and observed much lower IATs and reduced KR on many different trucks. And it's not just us. F-body and 5.0 forums have threads showing the same results we see. But you do your thing.....I'll watch.

And if you're right it's gonna revolutionize the performance industry.....all these road racers, circle track guys, and drag racers missing out......
 

sytyguy

Moderated User
Re: We need a gas tank engineer

Don't run from the conversation. This is a civil debate. Doing things differently is what breeds innovation. If you know something genuinely applicable to these trucks (and not emissions theory), then share it, as we would love to hear it and learn from it. But all you provided up until this point was info based outside of what we have seen in the real world for the last two decades on these trucks. Contribute...don't delete your posts.
 

Beavis

Still plays with trucks
Re: We need a gas tank engineer

Go to the back of the truck, find the vent hose, replace it with a longer piece and route it around and down towards the ground. Don't hook it back up to the steel line towards the engine. Disconnect the vent line from the throttle body and cap it tight and securely. Your stock gas cap already vents but is one way. Don't do a 2way vented cap, you will end up with gas all over the side of your truck if you launch with a full tank of gas. After some trail and error, this what worked best for me and unless you want to spend more $ this is also the cheapest.
 

TYTILIDIE

METH HEAD
Re: We need a gas tank engineer

OK OK, so EVERYONE doesn't ditch this equipment, I was trying to say that a LOT of people do. I like things to be neat and clean in my engine bay which was a huge reason why I scrapped that stuff. That and it made much more room for other things. Also, we don't have emissions in Colorado Springs so I don't need it anyway. My ABS didn't work from day one, like Mike said, EGR is pretty much worthless and the canister just smelled bad anyway. Of course I am still left with a smell but the way I see it, if its going to smell I may as well have more under the hood, no?

So Alex, when you did the check valve, how did you have it all set up? Any pics?
 

TYTILIDIE

METH HEAD
Re: We need a gas tank engineer

Go to the back of the truck, find the vent hose, replace it with a longer piece and route it around and down towards the ground. Don't hook it back up to the steel line towards the engine. Disconnect the vent line from the throttle body and cap it tight and securely. Your stock gas cap already vents but is one way. Don't do a 2way vented cap, you will end up with gas all over the side of your truck if you launch with a full tank of gas. After some trail and error, this what worked best for me and unless you want to spend more $ this is also the cheapest.

I have 0 metal lines left on my truck, that stuff disappeared a LONG time ago. TB has been capped off since the first year I owned my truck. The end for the old vent line was soldered over on the fuel pump hanger. Best option for me is to install one of these vents when I get my new tank. At least from what I have been reading.
 

TYTILIDIE

METH HEAD
Re: We need a gas tank engineer

One thing I don't get though, the big nipple coming off the sending unit. It goes right back up to the filler neck, what is the point of this?
 

qbnkiller

Conflaguration Specialist
Re: We need a gas tank engineer

I will be dropping the tank later this spring. If I remember, I will snap pics.
 

warmpancakes

New member
Re: We need a gas tank engineer

One thing I don't get though, the big nipple coming off the sending unit. It goes right back up to the filler neck, what is the point of this?


so you can fill the tank, plug that tube and the air in the tank has no where to go air and gas can't occupy the same space
 

sytyguy

Moderated User
Re: We need a gas tank engineer

Thank for the Memories BYE
5190nOLwTbL._SL500_AA300_.jpg


Grow some thicker skin dude. No one is running you off. You're either not confident in your own argument or you're willing to let one person's opinion change who you really are. Fight back for Pete's sake! You asked a question and I answered it with my own experience of 14 years with these trucks. But there is still SO much that I don't know about these trucks and autos in general....and I can learn from others, like you. But only if you contribute.....not run and hide in the bathroom because I pushed you down at recess.
 
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