New front suspension being installed

The new front suspension for my Syclone is almost complete:

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More pictures available in the Gallery at:
http://www.webxites.com/precisionengineered
 

Loeryder

New member
Yeah I like that style of Ball Joint, should stand up to the elements well.

And that cross brace in the rear should add lots of support back there.
No more rubber band rear axle syndrome.
 

Methuselah

New member
GM TURBO said:
Looks nice!!

The things I'd do with an extra couple 2,3,10 thousand dollars.

Standard ball joints, poly bushings, not a single heim...Im thinking this isnt going to cost nearly what Al's kit costs. It would be great to have another option in that area.

It would also be great if Precision Engineering Performance started listing prices for their wares.
________
HANDJOB FETISH
 
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Methuselah said:
Standard ball joints, poly bushings, not a single heim...Im thinking this isnt going to cost nearly what Al's kit costs. It would be great to have another option in that area.

It would also be great if Precision Engineering Performance started listing prices for their wares.

Have you priced ball joints lately? Economy Heim joints? I guarantee you that the ball joints and poly bushings cost double what the Heims cost. Also, the chromemoly PEP is using is extremely beefy - the heavier the tubing the more $$.

http://www.webxites.com/gallerymore.asp?id=14012&page=&galleryid=32942

http://www.webxites.com/gallerymore.asp?id=14012&page=&galleryid=32472

Dennis has listed some prices but they're mixed in with the pictures in the Gallery. Anyhow, he's saying $1795 for the front kit and $2195 for the rear. These are prices for single purchases - he can do a group purchase of at least 5 kits with the fronts coming in at $1400.

The kit for the Typhoon rear is somewhat different from the Syclone setup although the same components are used they are positioned differently due to different frame rail configuration and gas tank and spare tire location. Other factors are stock vs disk rear brakes and rear tire width. This is not a problem but must be addressed before he prices the Typhoon rear kits. I'm not sure about GP pricing on the Syclone rear setup but if there is interest I can ask. Superwide rear wheels can also affect the rear Syclone setup but can be accomodated.
 
TheObiJuan said:
do you have any kinda idea what your parts weight over the stock ones....ie, how much weight reduction?

Actually, Dennis weighed this out yesterday. Removal of the stock upper and lower a-arms, torsion bars, and torsion bar crossmember removes just about 109 lbs. The new parts weigh about 32 lbs (with different coilover shocks and springs than will actuall be used but should weigh just about the same). The net saving is 77 lbs. Also, the factory suspension stop bracket is removed from each side, making the total weight loss about 80 lbs.
 

JSM

Active member
Are the arms a duplicate of factory in terms of geometry? Or is there some changes to make improvements, in things such as caster, bump steer, etc.
 
JS Design said:
Are the arms a duplicate of factory in terms of geometry? Or is there some changes to make improvements, in things such as caster, bump steer, etc.

OK, I had to check with Dennis to make sure I had this right. Awesome question BTW. The major problem with the stock front suspension geometry is that the 4WD front suspension was never meant to be set to such a low ride height as we have. This causes there to be an extreme "cocking" of the ball joints with the suspension in a neutral position. When movement occurs the range of motion at the ball joint is greatly reduced, causing binding and loss of suspension travel at best and breaking stuff at worst. The PEP design corrects the a-arm angles and allows for virtually perfect ball joint alignment.

This should be visible in at least one of the pictures.

Bump steer is mainly related to deviation from parallel of the tie rod end from the lower a-arm and is improved. Caster is adjustable just like stock and can be set to higher performance settings - Dennis will supply these specs. They would enhance cornering but decrease tire life.

PEP also recommends upgrading the stock steering box, idler and pitman arms. They are developing a replacement tie rod assembly for us that will replace the stock outer tie rod with a shorter, stronger (larger tapered pin) OEM style one and bridge the inner and outer ends with threaded chromemoly tube rather than a weaker split sleeve. This will greatly reduce deflection of the tie rods under stress and tighten the steering.
 

keith455

Average Joe
Staff member
I'd be interested in the fronts to get rid of the torsion bars and bag it.. Then I can really drop it in the weeds.. :)
 
JS Design said:
Are the arms a duplicate of factory in terms of geometry? Or is there some changes to make improvements, in things such as caster, bump steer, etc.

Oh yeah, almost forgot. The shape of the PEP a-arms are true "A"s. No curves. Much stronger than stock or other kits, due to both shape and strength of the a-arms (they're actually "overengineered" for safety and longevity).
 

Methuselah

New member
the Sandman said:
Have you priced ball joints lately? Economy Heim joints? I guarantee you that the ball joints and poly bushings cost double what the Heims cost. Also, the chromemoly PEP is using is extremely beefy - the heavier the tubing the more $$.

I did recently buy balljoints, I must have gotten a good deal, or we are considering very different classes of them. The heim joints I think arent exactly cheap...at least, when I glanced at the prices at Aurora. Anyhow, Im glad you took some effort to rationalize the expense, and presented us with pricing options for the kits.
________
Gay Hardcore
 
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Methuselah said:
the Sandman said:
Have you priced ball joints lately? Economy Heim joints? I guarantee you that the ball joints and poly bushings cost double what the Heims cost. Also, the chromemoly PEP is using is extremely beefy - the heavier the tubing the more $$.

I did recently buy balljoints, I must have gotten a good deal, or we are considering very different classes of them. The heim joints I think arent exactly cheap...at least, when I glanced at the prices at Aurora. Anyhow, Im glad you took some effort to rationalize the expense, and presented us with pricing options for the kits.

Dennis can get the economy Heims for less than $9 each. DPT uses 6 on each side. Quality upper and lower ball joints cost at least that much. Plus the poly bushings. OK, maybe I was exaggerating when I said the bjs + polys were double what the Heims are but they are certainly no cheaper. You can draw your own conclusions about which are stronger.
 

Lt250suzuk

New member
Well these arms look nice. As far as pricing I will not comment. I will say that ball joints, and bushings cost a less than the 3 peice chromoly, teflon lined heims that I use. These are not economy heims and any one who says they are is full of it. As far as strength again I will glady put my arms against his. I am glad to see competition for these kits.
 
Al Dustan said:
Well these arms look nice. As far as pricing I will not comment. I will say that ball joints, and bushings cost a less than the 3 peice chromoly, teflon lined heims that I use. These are not economy heims and any one who says they are is full of it. As far as strength again I will glady put my arms against his. I am glad to see competition for these kits.

OK, I was gonna hold my tongue but since you bring it up - lets compare. I ordered a front suspension kit from you on April 7. This kit had already been designed and was running on one or more vehicles. After almost 7 months of waiting, having numerous promised delivery dates pass, hearing numerous excuses, then getting billed for the full balance ("it will ship today or tomorrow") and still nothing for over a month, I cancelled my order in late October. In 3 weeks Dennis designed, built, and in the process made assembly jigs for the a-arms, had them powdercoated and ready for installation. He could easily run off 20 or more sets and have them all shipped within 2 weeks, probably less. The PEP kit uses OEM alignment adjustments, factory style mounts for the ABS cable, and OEM style ball joints and poly bushings. This makes for an extremely strong suspension which is easy to live with. It saves 80 lbs over stock and that includes heavy (relatively since they're chromemoly) a-arms and retaining the crossmember behind the torsion bar support - Dennis did not feel it was worth the weight savings to remove it - instead he unrivited it, moved it back a couple of inches, and welded it solidly in place. Now it's possible to drop the tranny and transfer case from the truck as a unit if necessary.

Does it really matter which Heim joints your using? The strength of the Heim lies in the long axis (pulling or pushing along the length of the tubing the Heim is attached to). It is not designed to be used to control forces perpendicular to the long axis. It is *extremely unusual* to see such a configuration used in the front suspension of a street vehicle let alone a high performance truck. Your design is *similar* to some circle track stuff but those cars are much lighter, travel on smooth surfaces, crash often, and are made to be taken apart and put together on a regular basis. But those "monoball" setups are not just Heims, but steel encased Heim's that do not come apart easily - a heim is a semicircular piece moving in a cup and can fairly easily be popped apart. Dennis dismissed the use of Heims or monoballs within a very short time during the planning phase. The small amount of weight savings is simply not worth the loss in strength in this application. BTW Dennis also uses the teflon-lined Heims - with the Seals-It washers to seal out dirt - in the rear 4-link where they belong.

I could go on and on but what's the point? You say you're happy for the competition - in what sense does your stuff compare? Design? Weld quality? Strength? Performance? Ease of alignment? Ability to deliver when promised? Value? I don't think so. Dennis was disappointed when he saw the pictures of your stuff - he was up for a little competition...didn't see any. If I were you I wouldn't comment on the price either - for the same price as your kit the PEP kit delivers a much better product.

I notice you didn't mention the rear suspension setup - did you want to compare DPT's to PEP's there too?
 

Lt250suzuk

New member
Sandman, I have had a lot of unfourtanite stuff happen to myself this year that is why I have had a hard time deleivering the suspension kits. You say his kits better? How do you figure that? How can you sit on here and tell everyone your kit is stronger than mine? Do you have any idea what the breaking point of my kit is? Lets see he developed his kit is 3 weeks? Wow that led to a lot of developement and testing. How did he engineer it? Do I know my kit is very strong? Yes, I have stacks of data, both math calculations, road data, destructive testing data and also FEA computer data. I don't think he put that much into the design. As for the rear suspension, I will not comment as I have not seen the rear setup. Nor will I comment on the quality of his front kit as I have not seen it in person. I do know my welds are aircraft certified and have all passed xray scans for penitration. As far as my design being hard to align, well you have not seen it or you would have realized that it also using the stock alignment BUT also allows you to fine tune the alignment with the heims.
Before you start bashing my products please make sure you are well informed and understand what you are talking about. If you want to sit here and go back and forth about engineering data and knowledge that is fine. Just do it in a polite way and use facts not hearsay as to what others might have told you. I am a mechanical engineer with over 7 years of designing and building formula race cars. I have worked with some of the best in the industry so I will gladly put my knowledge against yours. I will not sit here and bash his products and say what I feel is wrong with them, I would also expect the same professionalism from Dennis. He is compition in a round about way, but his kit does compare to mine as it is a different approach.
If you have a personal problem with me fine, I do not care in the least. Just please take it to private email where it belongs or better yet why don't you call me.
 
The only 2 times I was able to get you on the phone was the two times you billed my credit card. In fact the only reason you called me the second time was that the wait had stretched out so long the credit card expired and you needed the new expiration date.

"your kit is packaged and ready to ship today or tomorrow"
"my kit is strong and well engineered"
Nothing personal Al but I don't believe you anymore.
 

Lt250suzuk

New member
The picture you posted my stuff Keith is off of a customer truck that did not receive the full kit because he did not make a full payment and ended up screwing my on a bunch of money. Since this happened Jas Granger bought the truck and I will make it right for him, I was not about to do that for the previous owner of that truck, Also the picture you posted is of the prototype suspension that is not used anymore.

As far as the heims go, I did use a CM12 for the UPPER BALL JOINT ONLY not the lower, if you are using it for the lower you are installing it wrong. The reason for this is it has a higher degree of misalignment. The heim is more than strong enought to stand up to the stress at that point and yes I do have data collected to back that up. As far as the ball joint bolt is concerned, we have never had a problem with those breaking or wearing out. I have customer cars out there with many thousands of miles on the kits without any problems.

The other heim joints I use are Alinaball 3 peice chromoly RMT series.

Sandman, it is fine if you do not beleive me but again you better be prepared to use facts before you say something is junk. I will put my truck up against yours anytime in a road race.

Well I am not going to respond to this thread anymore as it does matter what I say. Nor do I have to defend my product to anyone on here as it has proven itself. Wether you beleive it or not, this is an engineered product with months of testing done to insure top quality.
 
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